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As part of our prototyping and small volume production services, Active Manufacturing’s capabilities include metal stamping. We have the skills and equipment to form miniature to large, thin gauge to heavy gauge parts from various metals. Our stamping services allow us to provide highly accurate components with simple to complex geometries, quickly and cost-effectively.

Our stamping department houses a diversity of presses. Along with micro forming servo presses and larger servo presses rated at 3.5 tons, we have hydraulic presses in the 5-ton to 100-ton range and mechanical presses rated from 35 to 220 tons. Our servo presses are programmable and allow us to control position, speed, and pressure to uphold a high degree of dimensional precision. With our range of servo presses, we can stamp parts in various gauges, including thin metal sheet. For larger pieces, we use single-stage tooling to emulate what a deep draw or progressive die production shop would produce. The single-stage tooling enables us to make shapes of various sizes and complexities.

To back up our stamping operations, we use EDM to create custom tooling and for cutting blanks. We also have a range of CNC machines for secondary processing. For inspection, we use CMMs, vision systems, and optical comparators to verify that parts conform to specifications.

As a company specializing in prototyping and high mix, low volume manufacturing, we have a flexible and open production environment and a very talented staff with a considerable mix of skills. From production-grade engineering prototypes to small batches of stamped components, our products exhibit a high caliber of quality. We supply high-quality parts that accelerate product development in the automotive, defense, aerospace, office furniture, food service, and medical industries. To learn more about our prototyping and small volume stamping services or to make an inquiry, contact us directly.
Unit of Measure

Specifications

General Capabilities

N/A Bulk Contract Manufacturing Custom Intricate Miniature Production Prototype

Production Method

N/A Coining (For complex geometric shapes, squeezes the metal between two dies.) Deep Drawn (Allows flat sheet metal to be turned into 3D shapes.) Forming Fully Sheared Hot Stamping Multislide® Open Tooled Perforated Metal Punch Press

Production Capabilities

N/A Bulk Complex Heavy Gauge High Strength Intricate Medium-To-Large Micro Microminiature Miniature Small Subminiature Thin Gage Thin Wall

Stamping Features

N/A Coated Countersunk Cruciform Embossed Enameled Flat Heat Treated Numbering Shape Critical Strain Relief Surface Critical Tapped Threaded

Materials

N/A Aluminum Beryllium Copper Bi-Metal Brass Bronze Carbon Steel Cobalt Steel Copper Exotic Metal Exotic Metal Alloy Ferrous Foil Gold Inconel® Kovar® Magnesium Manganese Steel Metal Nickel Nickel Alloy Nickel Steel Nitinol® Non-Metallic Polytetrafluoroethylene (PTFE) Precious Metals Sheet Metal Spring Steel Stainless Steel Steel Tempered Steel Titanium Wire Cloth

Stamping Product

N/A Canisters Cans Connectors Electronic Connectors End Caps Filter Components Furniture Parts Heatsinks Lead Frames Medical Components Medical Diaphragms Parts Pressure Vessels Reflectors Sensor Components Service Parts Shapes Shells Surface Mount Pins Thrust Washers Transfer Stampings

Additional Services Provided

N/A Assembly Consulting Deburring Design Heat Treating Packaging Plating Powder Coating Rivet Stress Relieving Swaging Tapping Trimming Welding

Equipment List

N/A 5-Axis Computer Numerical Control (CNC) Machining Center 6-Axis Fiber Laser with Tube Cutting Capability Micro Forming Servo Presses

Production Volume

N/A Blanket Orders Low Volume

Typical Lead Time

N/A Emergency Services Available Quoted on Job by Job Basis Rush Services Available

Certifications

N/A ISO 9001:2015 ITAR

Additional Information

Industry Focus

N/A Aerospace Automotive Electronics Furniture Medical Nuclear Power Generation Weapons

Industry Standards

N/A Approved Supplier for Major Medical

File Formats

N/A AutoCAD (DWG, DXF) MasterCam (IGES, STEP) Portable Document Format (PDF)